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NO.1 When it comes to Control one of the most effective means of eliminating defects is to

_________________ .

A. Train personnel often and thoroughly

B. Keep a Six Sigma project going on the process at all times

C. Design defect prevention into the product

D. Have each process consist of no more than five steps

Answer: C

 

NO.2 The Lean Principle action in the 5S approach that deals with having those items needed

regularly

at hand and those items need less regularly stored out of the way is known as ___________.

A. Shining

B. Standardizing

C. Sustaining

D. Sorting

Answer: D

 

NO.3 As part of a Visual Factory plan __________ cards are created and utilized to identify areas in

need of cleaning and organization.

A. Kanban

B. Kaizen

C. Poke-Yoke

D. WhoSai

Answer: A

 

NO.4 SPC on the outputs is more preferred than SPC on the inputs when implementing SPC for your

process.

A. True

B. False

Answer: B

 

NO.5 The use of station warning lights, tool boards and jidohka devices in the application of Lean

accomplish which of these principles?

A. Pilferage Minimization

B. Visual Factory

C. Management Awareness

D. Operator Attentiveness

Answer: B

 

NO.6 When a Belt applies the practice of Poka-Yoke to a project challenge she is attempting to make

certain the activity is _______________ .

A. Well documented

B. Removed from the line

C. Mistake proofed

D. Highly visible

Answer: C

 

NO.7 The use of Kanbans work best with pull systems for determining the timing of which products

or

services are produced.

A. True

B. False

Answer: A

 

NO.8 A Lean Principle that addresses efficiency by the process worker is called

____________________?

A. Visual Factory

B. Supervising

C. Training

D. Standardizing

Answer: D

 

NO.9 While management of a company must set the stage for all improvement efforts, which of

these

5S’s is primarily driven by management?

A. Straighten

B. Sort

C. Shine

D. Sustain

Answer: D

 

NO.10 Significant variation in process performance is a consequence of several causes that can be

classified using which of the terminologies shown. (Note: There are 2 correct answers).

A. Common

B. Random

C. Uneducated

D. Special

E. Vital

Answer: A,D